Manufacturing Overhead Budget:
Learning Objective of
the article:
- Define and explain manufacturing overhead budget.
- Prepare a
manufacturing overhead budget.
The
manufacturing overhead budget provides a schedule for all costs of
production other than
direct materials and
direct labor.
Example of a Manufacturing Overhead Budget:
Following is the manufacturing overhead budget of
Hampton Freeze Inc. (See explanation of this manufacturing overhead budget for Hampton Freeze Inc.)
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Hampton
Freeze Inc.
Manufacturing Overhead Budget
For the Year Ended December 31, 2003 |
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Quarters |
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1 |
2 |
3 |
4 |
Year |
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Budgeted direct labor hours (see
direct labor budget) |
5,600 |
12,800 |
14,400 |
7,600 |
40,400 |
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Variable overhead rate |
$4.00 |
$4.00 |
$4.00 |
$4.00 |
$4.00 |
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--------- |
--------- |
--------- |
--------- |
--------- |
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Variable manufacturing overhead |
$22,400 |
$51,200 |
$57,600 |
$30,400 |
$161,600 |
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Fixed manufacturing overhead |
60,600 |
60,600 |
60,600 |
60,600 |
242,400 |
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--------- |
--------- |
--------- |
--------- |
--------- |
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Total manufacturing overhead |
83,000 |
111,800 |
118,200 |
91,000 |
404,000 |
|
Less depreciation |
15,000 |
15,000 |
15,000 |
15,000 |
60,000 |
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--------- |
--------- |
--------- |
--------- |
--------- |
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Cash disbursement for manufacturing overhead |
$68,000 |
$96,800 |
$103,200 |
$76,000 |
$344,000 |
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Total manufacturing overhead (a) |
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$404,000 |
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Budgeted direct labor-hours (b) |
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40,400 |
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------------ |
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Predetermined overhead rate for the year (a)
/ (b) |
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$10.00 |
At Hampton Freeze the manufacturing overhead
is spread into
variable and fixed components. The variable component is $4
per direct labor-hour and the fixed component is $60,600 per quarter.
Because the variable component of the manufacturing overhead depends on
direct labor, the first line in the manufacturing overhead budget
consists of the budgeted direct labor hours from the
direct labor budget (see
direct labor budget). The budgeted direct labor hours in each quarter
are multiplied by the variable rate to determine the variable component of
the manufacturing overhead. For example, the the variable manufacturing
overhead for the first quarter is $22,400 (5,600 direct labor hours × $4.00 per direct
labor-hour). This is added to the fixed manufacturing overhead for the
quarter to determine the total manufacturing overhead for the quarter. The
total manufacturing overhead for the first quarter is $83,000 ($22,400 +
$60,600).
A few words about
fixed costs and the budgeting process are in order. In most cases,
fixed costs are the costs of supplying capacity to do things like make
products, process purchase orders, handle customer calls, and so on. The
amount of capacity that will be required depends on the expected level of
activity for the period. If the expected level of activity is greater than
the company's current capacity, then
fixed costs may have to be increased.
Or, if the expected level of activity is appreciably below the company's
current capacity, then it may be desirable to decrease
fixed costs if that
is possible. However once the level of fixed cost has been determined in the
budget, the costs really are fixed. The time to adjust fixed costs is during
the budgeting process. To determine the appropriate level of
fixed costs at
budget time, an
activity based costing system may be very helpful. It can
help answer questions like, "How many clerks will we need to hire to process
the anticipated the number of purchase orders next year?" For simplicity, we
assume in all of the budgeting examples that appropriate
fixed costs has
already been determined for the budget with the aid of
activity based costing system or some other method.
The last line in the manufacturing overhead
budget for Hampton Freeze Inc. shows that its budgeted cash disbursement
for manufacturing overhead. Since, some of the overhead costs are not cash
outflows, the total budgeted manufacturing overhead costs must be adjusted
to determine the cash disbursements for manufacturing overhead. At Hampton
Freeze, the only significant non-cash manufacturing overhead cost is
depreciation, which is $15,00 per quarter. These non-cash depreciation
charges are deducted from the total budgeted manufacturing overhead to
determine the expected cash disbursements. Hampton Freeze Inc. pays all
overhead costs involving the cash disbursements in the quarter incurred.
Note that the company's
predetermined overhead rate for the year will be $10 per direct labor
hour, which is determined by dividing the total budgeted manufacturing
overhead for the year by the total budgeted direct labor hours for the year.
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